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Process Monitoring System

A New Era in Smart Process Monitoring

MV900

The MV900 is a process monitoring system that analyzes sensor signals in real time on metal forming sites to monitor product and equipment conditions. During forming, equipment pressure is monitored to stop machines instantly when defects occur, preventing continuous defects. Combined with sensors and AI, MV900 tracks changes in 4M, power, and equipment conditions for real-time production management. Power data also enables carbon emission calculation per product, supporting ESG compliance.

MV900

Key Features

  • Flexible Integration & Scalability

    Flexible Integration & Scalability

    Easily adaptable: integrate various sensors and apply instantly to new equipment or changing factory environments

  • AI-Based Equipment Condition Monitoring

    AI-Based Equipment Condition Monitoring

    Real-time AI detection of 4M and equipment changes for predictive maintenance and quality control

  • Hyperconnectivity

    Hyperconnectivity

    Cloud-connected facilities for real-time monitoring and instant response, anytime, anywhere

  • Monitor power consumption and assess carbon emissions.

    Monitor power consumption and assess carbon emissions.

    Product-level carbon calculation for easier, more precise ESG reporting and sustainable management.

Expected Benefits

  • Cut Die Costs

    Cut Die Costs

    ·
    Extend die life through smart monitoring
  • Predictive Equipment Maintenance

    Predictive Equipment Maintenance

    ·
    Instant detection of equipment issues
  • Lower defect rate

    Lower defect rate

    ·
    Real-time monitoring to prevent defects before they occur
  • Lower energy costs.

    Lower energy costs.

    ·
    AI analyzes power usage to reduce electricity costs
  • Streamline ESG management

    Streamline ESG management

    ·
    Automatically track energy consumption and carbon emissions

Key Functions

  • 01

    Defect Monitoring

  • 02

    Die Damage Detection

  • 03

    Equipment Anomaly Detection

  • 04

    Die Lifecycle Tracking

  • 05

    Production Item Tracking

  • 06

    Emergency Equipment Stop

Product Specification
* Specifications are subject to change without prior notice

  • Display

    15” Touch I/F
  • OS

    Windows IoT 10
  • Size

    393x317x74 (WxHxD)
  • Power input

    DC12V
  • No. of channels

    8 channels
  • Communication

    Wifi, 1 x Ethernet, 2 x USB 2.0
  • Cycle signal input

    Proximity sensor or Encoder
  • I/O

    Input 4 ports, Output 6 ports

Our experts will consult with you to determine if this solution fits your site.

Request a Consultation