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Process Monitoring System

A New Standard in Practical Process Monitoring

MV600, MV550

A streamlined monitoring solution focused on defect detection for small to medium-sized equipment, including cold formers, presses, and thread rolling machines.

MV600, MV550

Key Features

  • Cost Efficiency

    Cost Efficiency

    Essential functions with lower maintenance costs on Linux

  • Defect Detection

    Defect Detection

    Detect and Identify the Cause.

  • Scalability

    Scalability

    Works across various metal forming equipment

    Expands to POP and MES systems for smart manufacturing

Expected Benefits

  • Boost Productivity

    Boost Productivity

    ·
    Prevent defects and enable unmanned production
  • Lower Production Costs.

    Lower Production Costs.

    ·
    Unmanned production and process monitoring improve cost efficiency
  • Minimize Quality Costs

    Minimize Quality Costs

    ·
    Catch Defects Early.
    ·
    Forming force and defect analysis improve product quality

Key Functions

  • 01
    Product

    Product

    ·
    Register and manage product codes. Automatically load saved monitoring parameters when selecting a product.
  • 02
    Envelope Curve

    Envelope Curve

    ·
    Real-time envelope curves with high detection accuracy and intuitive operation.
  • 03
    AI Learning

    AI Learning

    ·
    Collect equipment operating conditions and forming force data for optimized monitoring.
  • 04
    Force Management

    Force Management

    ·
    Set upper and lower forming force limits.
  • 05
    Force Bar

    Force Bar

    ·
    Visualize forming force peaks for each process with bar graphs and improve process balance.
  • 06
    Auto Count Stop

    Auto Count Stop

    ·
    Automatically stop equipment when production targets are reached. Set by quantity or time.
  • 07
    Partial Tolerance Zone

    Partial Tolerance Zone

    ·
    Set differential rates of tolerance in any section on the envelope curve to fulfill both monitoring accuracy and productivity.
  • 08
    Industry 4.0 IIoT Ready

    Industry 4.0 IIoT Ready

    ·
    Collect sensor data in real time to analyze productivity, and predict the troubles. Can be connected with FactoryVIew™ MES.

Product Specification
* Specifications are subject to change without prior notice

  • MV600, MV550
    • Display

      10.4" Touch I/F
    • OS

      Linux
    • Size (mm)

      280*215*45 (WxHxD)
    • Power input

      DC12V
    • No. of channels

      5 (Option 6)
    • External interface

      USB - 2 Port, LAN - 1 Port / DI3 & DO3
    • Cycle initiator

      Inductive sensor
  • MV600
    • Communication

      Wired OPC UA server (Provide Key Data on Movement, Speed, and Production Volume)

Our experts will consult with you to determine if this solution fits your site.

Request a Consultation