Integrated Equipment Monitoring for Sustainable Manufacturing Data and AI driven Performance
Machine365.Ai™
Machine365.Ai is integrated equipment monitoring system that captures real-time production data—power usage, output, and PLC signals—to deliver complete visibility into your operations. With instant alerts on anomalies, it empowers you to act fast, minimize downtime, and maximize performance.
Key Features
Integrated Equipment Management Solution
Manage all equipment comprehensively within a single system
Analyze production, equipment, and electrical data in an integrated way
AI & ML-Based Analysis
Detect anomalies and enable predictive maintenance through AI and ML data analysis
Deliver highly accurate analysis results through continuous learning
Flexible Installation & Scalability
Applicable to older equipment with the installation of sensors and gateways
Selective installation and expansion by equipment, distribution panel, or entire plant based on factory size and characteristics
Easy Access
Access real-time equipment data without additional software installation
Available on PCs, tablets, and mobile devices
Easy to Use & Maintain
Automated system with minimal manual operation
Automatically updated to the latest version at all times
Key Benefits
ESG Enablement
·Automatic calculation of power consumption and carbon emissions·Provides ESG report indicators (power consumption and carbon emissions per product unit)
Reduce Downtime and Improve Productivity
·Equipment downtime alerts·Defect detection alerts·Equipment anomaly alerts
Reduce Energy Costs
·Provides advance alerts for peak power management·AI-powered electricity cost forecasting
Production Optimization
·Weekly/Monthly production analysis reports·Equipment operation history provided
Improve Product Quality
·Load peak trend and stability analysis·Defect detection history
Key Functions
- 01
AI Power Consumption Monitoring
·View real-time and monthly cumulative power consumption by equipment or distribution panel·Manage power through real-time peak monitoring - 02
AI Electricity Cost Monitoring
·Check real-time KEPCO electricity rates·Analyze usage and cost trends by load time periods - 03
Energy Monitoring
·Monitor and compare the energy consumption per product across different facilities - 04
Carbon Emission Monitoring
·Automatically calculate and manage carbon emissions to support climate response and sustainable manufacturing - 05
AI Power Quality Monitoring
·Monitor real-time voltage, current, reactive power, and power factor, and send alerts upon detecting abnormal patterns - 06
AI Defect Detection Monitoring
·Identify the details and root causes of defects·Receive alerts when defects occur·Predict potential defects through peak force trend analysis - 07
Operational Status Monitoring
·Visualize operating and idle status for each machine·Track operating time and downtime·If using MV, also track defect detection timestamps - 08
Production Quantity Monitoring
·Monitor trends in production speed·View products produced per minute (SPM)·Calculate average SPM and energy consumption per product - 09
PLC Monitoring & Alerts
·Provide PLC data such as main bearing temperature, production quantity, and SPM·Send alerts on PLC abnormalities to enable quick problem resolution
