Integrated Equipment Monitoring Solution for Achieving ESG Data and AI driven performance
Machine365.Ai™
Machine365.Ai is integrated equipment monitoring system that captures real-time production data—power usage, output, and PLC signals—to deliver complete visibility into your operations. With instant alerts on anomalies, it empowers you to act fast, minimize downtime, and maximize performance.
Key Features
Integrated Equipment Management Solution
Manage all equipment comprehensively within a single system
Analyze production, equipment, and electrical data in an integrated way
AI & ML-Based Analysis
Detect anomalies and enable predictive maintenance through AI and ML data analysis
Deliver highly accurate analysis results through continuous learning
Flexible Installation & Scalability
Applicable to older equipment with the installation of sensors and gateways
Selective installation and expansion by equipment, distribution panel, or entire plant based on factory size and characteristics
Easy Accessibility
View real-time equipment information without separate software installation
Accessible from various devices such as PCs, tablets, and mobile phones
Easy to Use & Maintain
Automated system that eliminates the need for manual work
Always stays up-to-date with automatic updates
Benefits of Implementation
ESG Achievement
·Automatic calculation of power consumption and carbon emissions·Provides ESG report indicators (power consumption and carbon emissions per product unit)
Reduced Equipment Downtime & Increased Productivity
·Notifications for equipment downtime·Defect occurrence alerts·Equipment anomaly alerts
Electricity Cost Reduction
·Provides advance alerts for peak power management·AI-powered electricity cost forecasting
Production Optimization
·Weekly/Monthly production analysis reports·Provides equipment status history
Product Quality Improvement
·Analysis of press force peak trends and stability·Defect detection history tracking
Key Functions
- 01
AI Power Consumption Monitoring
·View real-time and monthly cumulative power consumption by equipment or distribution panel·Manage power through real-time peak monitoring - 02
AI Electricity Cost Monitoring
·Check real-time KEPCO electricity rates·Analyze usage and cost trends by load time periods - 03
Energy Monitoring
·Measure energy consumption per product and compare across different equipment - 04
Carbon Emission Monitoring
·Automatically calculate and provide carbon emission data to support reduction efforts against climate change - 05
AI Power Quality Monitoring
·Monitor real-time voltage, current, reactive power, and power factor, and send alerts upon detecting abnormal patterns - 06
AI Defect Detection Monitoring
·Identify the details and root causes of defects·Receive alerts on the exact time defects occur·Predict defects by analyzing press force trends - 07
Operational Status Monitoring
·Visualize operating and downtime status for each machine·Track operation and stop times·If using MV, also track defect detection timestamps - 08
Production Quantity Monitoring
·Monitor trends in production speed·View products produced per minute (SPM)·Calculate average SPM and energy consumption per product - 09
Calculate average SPM and energy consumption per product
·Provide PLC data such as main bearing temperature, production quantity, and SPM·Send alerts on PLC abnormalities to enable quick problem resolution
